• Bulk Flow Optimizer

Consistently Higher Singulator Performance with Fewer Operators

Unlock zero operator singulation

Intralox’s Bulk Flow Optimizer™—when paired with the SmartPath Singulator and Gapper—transforms an unpredictable bulk package flow into clean, consistent throughput.

This fully automated singulator induction solution conditions packages in a way that optimizes the SmartPath Singulator and Gapper’s performance. Package flow is metered to lessen instantaneous throughput burst that cause overfeeding of the downstream singulator and sorter; stacks are also removed. This allows the SmartPath Singulator and Gapper to accurately deliver a continuous package flow for maximum downstream sorter performance.

Up to65%
more throughput than manual induction when paired with SmartPath
Up to100%
less labor than other manual induction and other automated singulation options

By reducing the need for manual operators, this solution not only minimizes operational expenses associated with excess headcount but also prevents the inconsistencies that come with manual work. Ultimately, the predictability of the technology delivers more optimal singulator and sorter performance.

Higher Throughput

  • Consistently delivers up to 7,500 packages per hour
  • Increases sortable throughput rate by reducing singulator errors

Less Labor

  • Enables zero operator singulation of bulk package flow

Simplified Integration

  • Seamless integration with the SmartPath Singulator and Gapper
  • Comes integrator ready for fast, easy installation and commissioning

Equipment InsightsBulk Flow Optimizer


We’re focused on controls connectivity. The Bulk Flow Optimizer’s controls are fully integrated into our SmartPath Singulator and Gapper. This means all logic for delayering, metering, buffering, singulation, and gapping are all included in one spot—fully tuned to work well together.

Bruce Busby
Bruce Busby
Product Manager at Intralox

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Learn more about the Bulk Flow Optimizer and how it can bring predictability to your operations.

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