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Oczekiwania klienta

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Wkrótce po tym, jak w fabryce General Motors (GM) w Rayong w Tajlandii oprócz samochodów osobowych rozpoczęto produkcję samochodów z segmentu pick-up i SUV, personel rozpoczął poszukiwanie rozwiązania taśmowego do bardziej wymagających zastosowań, które mogłoby odpowiadać na potrzeby szerszej gamy pojazdów. Oryginalne, mające już 10 lat, modułowe taśmy z tworzyw sztucznych wykazywały widoczne oznaki zużycia i nie mogły poradzić sobie z większym ciężarem nowych pojazdów — dwie tony w porównaniu do ważących jedną tonę samochodów osobowych. Koncern GM potrzebował trwalszego rozwiązania taśmowego o niskich wymogach związanych z konserwacją.

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Modernizacja z firmą Intralox

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W trakcie wizyty w zakładzie w Rayong personel GM zaprezentował przedstawicielowi firmy Intralox działanie obszaru zakładu, w którym wykonuje się próby szczelności. Przedstawiciel firmy Intralox zaproponował wymianę taśmy na taśmę Intralox z serii 10000 Non Skid Perforated z zaczepami koła. Najmocniejsza, najbardziej wytrzymała taśma firmy Intralox, S10000, umożliwia przeprowadzenie prób szczelności na mniejszej szerokości, większej długości i pod większymi obciążeniami. Antypoślizgowa powierzchnia minimalizuje ślizganie się operatora podczas chodzenia po taśmie, a perforowana konstrukcja zapewnia wystarczające odprowadzanie wody i ogranicza jej przenoszenie. Wyjmowalny system zaczepów koła taśmy S10000 można regulować do potrzeb aktualnie przyczepianego modelu.

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Dzięki dedykowanemu wsparciu i obsłudze technicznej firmy Intralox każdy etap instalacji przebiegł niezwykle bezproblemowo. W celu lepszego poznania i zrozumienia wymagań dotyczących przyszłego przenośnika oraz zaplanowania jego układu eksperci firmy Intralox odbyli trzy wizyty w zakładzie w Rayong. Przeprowadzili także jego pełną analizę, dzięki której uzyskali dane związane z wydajnością i bezpieczeństwem, o których decyduje ruch dynamiczny i wytrzymałość taśmy. Podczas projektowania, instalacji i uruchamiania sprzętu zapewnione zostało szerokie wsparcie uzasadnione obszernymi wytycznymi. W realizacji tych etapów uczestniczyło trzech wyznaczonych do tego ekspertów.

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Rezultaty

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Rozwiązanie S10000 firmy Intralox od momentu montażu zapewnia koncernowi GM ciągłe ulepszenia. Taśmy firmy Intralox pracują płynnie i bez szarpania, a koła dobrze się zazębiają nawet przy pełnym obciążeniu. Dzięki połączeniu wysokiej wytrzymałości taśmy i mocnych zaczepów koła pojazdy są z łatwością wciągane na przenośnik, co eliminuje konieczność wprowadzania samochodów na taśmę przez operatorów. Ponadto od chwili instalacji taśma firmy Intralox nie wymagała przeprowadzenia żadnych czynności konserwacyjnych.

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