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L'usine de PepsiCo basée à Adelaïde produit 500 tonnes de snacks par semaine. Pour répondre à la demande croissante des clients qui souhaitent des demi-caisses plutôt que des caisses entières, l'usine avait besoin d'une plus grande capacité de transport de caisses. L'atelier d'emballage comprenait un seul convoyeur principal, rejoint par plusieurs autres convoyeurs. Des blocages survenaient régulièrement au niveau des points de convergence, entraînant des pertes de production. L'usine avait alors des difficultés à satisfaire la demande.

\n

Intralox a commencé par réaménager l'atelier d'emballage de l'usine. À l'aide de tapis modulaires en matière plastique et de sa technologie brevetée et primée Activated Roller Belt, destinée aux applications de convergence, de division et de triage, Intralox a ensuite réalisé une mise à niveau complète des opérations d'emballage de l'usine. 

\n

Depuis ce réaménagement, l'usine a réussi à dépasser aisément  son objectif en améliorant sa productivité d’une moyenne de 52 à 65 caisses par minute, avec une pointe jusque 82 caisses par minute . Résultat de cette opération : un tampon de 20% permettant d’absorber les arrêts de ligne. L’usine est devenue 18% plus efficace sur le plan de l’emballage,  lui permettant ainsi de réduire considérablement ses coûts de main-d'œuvre. Le nombre de caisses bloquées par équipe a fortement diminué. Enfin, ce réaménagement a permis à l'usine d'améliorer la sécurité de ses opérateurs et de réduire les frais associés à la sécurité et à la santé au travail.

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David Randell, responsable technique de PepsiCo, déclare : « nous avons installé les tapis Intralox dans le cadre d'un réaménagement complet des opérations de transport de notre atelier d'emballage. Nous sommes parvenus à améliorer la capacité du convoyeur, mais également à le rendre plus flexible. Des solutions simples et uniques telles que la convergence en continu nous ont permis de créer un système en perpétuelle évolution, présentant peu d'arrêts et de départs, pour atteindre des taux de rendement importants, réduire la fréquence des blocages et éliminer les goulets d'étranglement. Ces tapis sont simples à nettoyer et permettent de résoudre le problème des bandes adhésives s'enroulant autour des rouleaux. Si cette technologie en est encore à ses débuts, elle se révèle être un système fiable et est en passe de devenir la référence des futures installations de convoyeurs pour carton de PepsiCo. »

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