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Objectifs du client

\n

Après avoir augmenté ses capacités, Namet avait besoin d'une solution à long terme pour transporter sa viande de döner kebab. La bande lisse utilisée n'était pas adaptée aux différences de températures nécessaires à la production et au refroidissement de la viande. Les applications robotiques augmentent la température de la zone de production à 85 °F (30 °C) et la température du produit sur le tapis à 150-175 °F (65-80 °C), tandis que la chambre froide est en dessous de 32 °F (0 °C). De plus, la bande lisse ne répondait plus aux attentes escomptées sur les longs convoyeurs (50-60 pi, 15-18 m) : elle s'était allongée, glissait et nécessitait des remplacements fréquents. Namet souhaitait également réduire le temps de nettoyage tout en respectant les exigences en termes d'hygiène.

\n

L'intervention d'Intralox

\n

Souhaitant toujours améliorer la qualité de ses produits et réduire les pertes de rendement, Namet a choisi de contacter Intralox pour répondre à ses besoins. Deux jours plus tard, les spécialistes d'Intralox présentaient au directeur technique de Namet, M. Volkan Yıldırım, les plans de configuration et de conception d'un nouveau système.

\n\n

La longue bande lisse qui posait problème a été remplacée par le tapis ThermoDrive séries 8050 et 8050XT. Il est fabriqué à partir d'un matériau thermoplastique homogène dont la surface est entièrement pleine. Le fonctionnement sans pré-tensionnage du tapis ThermoDrive en fait une technologie unique permettant à l'intégralité du système de convoyeur de fonctionner sans tension, quelle que soit sa longueur. En conséquence, la durée de vie du tapis est allongée, les coûts et les temps d'arrêt sont réduits, l'intégrité des bords du tapis est améliorée et l'efficacité optimisée. Namet a également choisi d'installer le système de nettoyage en place (CIP) d'Intralox pour compléter le tapis ThermoDrive. Le système de barre de vaporisation a été conçu pour nettoyer efficacement la face inférieure du tapis, les pignons et les arbres.

\n

Résultats

\n

Le tapis ThermoDrive de Namet fonctionne parfaitement depuis son installation. La qualité de la viande à kebab est garantie de la production au refroidissement, sans aucune perte de produit. L'installation du système CIP offre une solution simple de nettoyage et d'assainissement du tapis ThermoDrive, ce qui a permis d'améliorer de manière significative l'hygiène du convoyeur de viande de döner kebab.

\n

M. Yıldırım s'est estimé très satisfait de son expérience. « Intralox m'a fourni tous les experts disponibles, avec leur savoir et leur expertise, » a-t-il déclaré. En seulement deux jours, je disposais d'un plan de configuration et d'un guide technique pour le bâti du convoyeur, incluant les tapis ayant le meilleur rapport qualité/prix. Intralox nous a également conseillé sur les principes de conception hygiénique et le système CIP, ce qui nous a permis d'aider notre équipe de nettoyage sans avoir à faire un seul compromis concernant l'hygiène et la sécurité sanitaire des aliments. »

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