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Mountain Top Foods produit des produits surgelés internationaux à base de viande, pour la distribution au détail au Canada. Pour répondre à la demande croissante de produits, la société a investi dans une nouvelle usine de traitement en 2015. Auparavant, son usine utilisait un procédé de congélation par lot qui limitait la production potentielle. Mountain Top devait souvent fonctionner au-delà des heures normales ou passer un contrat avec une usine tierce pour satisfaire toutes les commandes. Le procédé de congélation par lot générait également d'importantes pertes de produits (entre 4 % et 4,5 %) en raison de la perte d'humidité.

\n

Dans le cadre de sa nouvelle usine, Mountain Top avait besoin d'une solution de congélation efficace capable d'augmenter la productivité et de réduire les pertes de produits. Les responsables de l'usine souhaitaient également réduire l'entretien et simplifier leurs procédures de nettoyage. Cette combinaison de facteurs les a conduits à choisir l'empileur Intralox DirectDrive. Extension novatrice du système Intralox DirectDrive (DDS), l'empileur DirectDrive est une solution plastique modulaire et légère. Il allie les avantages des empileurs en termes d'hygiène et de gain de place et ceux du DDS, système unique au fonctionnement simplifié.

\n

Depuis son installation en juin 2016, l'empileur DDS a dépassé les attentes de Mountain Top. La productivité de l'usine est toujours supérieure aux attentes, jusqu'à 1 874 lb (850 kg) par heure, sans avoir à travailler en dehors des horaires normaux ou avec l'aide d'un tiers. La conception sanitaire de ce nouveau système a également offert de meilleures performances en termes d'hygiène avec une maintenance plus simple et moins fréquente. En réduisant la perte d'humidité (par rapport au surgélateur précédent), la société a réalisé des économies de près de 200 000 $ CAD (environ 150 000 $ USD).

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