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Objectifs du client

\n

Grupo Petrópolis est le deuxième plus grand brasseur du Brésil et l'unique grande société 100 % brésilienne de l'industrie. Il détient les marques de bières Crystal, Lokal, Itaipava, Black Princess, Petra et Weltenburger, de boissons énergétiques TNT Energy Drink et Magneto, de boisson isotonique Ironage, de vodkas Blue Spirit et Nordka, et d'eau minérale Petra. Avec cinq usines en fonctionnement et une sixième en construction, Grupo Petrópolis emploie et gère 19 000 salariés. En outre, le groupe sponsorise des athlètes amateurs et professionnels, et participe à des initiatives environnementales à travers le projet AMA.

\n

L'usine située à Boituva, dans l'état de São Paulo, est l'une des usines stratégiques de Grupo Petrópolis. Elle produit une large gamme de bières avec différents types et tailles d'emballage.

\n

L'usine de Boituva disposait d'un basculement de chaînes placé à l'entrée du palettiseur pour répartir le flux de l'une des lignes de canettes. Bien qu'utilisé dans l'usine pendant huit ans, le basculement de chaînes posait un certain nombre de problèmes en raison de son mécanisme :

\n\n

Le basculement était devenu le goulot d'étranglement de la ligne de production. Dans une usine fonctionnant 24 h/24 et 7 j/7, où un rythme de production planifié est un réel atout, des temps d'arrêt non planifiés sont inacceptables. L'usine de Boituva cherchait donc une solution fiable à ses

\n

L'intervention d'Intralox

\n

Après avoir étudié plusieurs propositions, l'usine a sélectionné l'Activated Roller Belt (ARB) Diviseur S7000 d'Intralox, une solution à grande vitesse, fiable et homogène totalement adaptée à cette application. Comme l'ARB Diviseur S7000 s'intégrait parfaitement à la ligne de production sans modification, son installation s'est faite par insertion. L'ARB Diviseur S7000 a été mis en place au cours d'une période de maintenance préventive planifiée de deux jours.

\n

Résultats

\n

L'ARB Diviseur S7000 offre un niveau de performances fiable et homogène depuis mai 2012. Les avantages pour l'usine sont les suivants :

\n\n

Enfin, l'usine a rentabilisé son investissement en six mois avec une réduction des coûts de 99 %, une preuve irréfutable du succès de cette installation.

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