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Objectifs du client

\n

Peu de temps après le début de la production de pick-up et de véhicules utilitaires, en plus des véhicules de tourisme, à l'usine General Motors (GM) de Rayong en Thaïlande, le personnel s'est mis à la recherche d'une solution de tapis plus robuste adaptée à une plus large gamme de véhicules. Le tapis modulaire en plastique d'origine installé il y a 10 ans montrait des signes visibles d'usure et ne pouvait pas supporter le poids de véhicules plus lourds, 2 tonnes contre 1 tonne pour les véhicules de tourisme. GM avait besoin d'une solution de tapis plus résistante et nécessitant peu de maintenance.

\n

Intervention Intralox

\n

Lors d'une visite à l'usine de Rayong, le personnel de GM a montré à un représentant Intralox la zone de test de fuite en fonctionnement. Le représentant Intralox a suggéré de remplacer le tapis par un tapis Série 10000 Non Skid Perforated et des cales de roue Intralox. D'une résistance et d'une robustesse optimales, ce tapis S10000 d'Intralox permet des tests de fuite plus longs et plus fréquents avec des charges plus lourdes. La surface antidérapante permet d'éviter que l'opérateur ne glisse lorsqu'il se déplace sur le tapis et la conception perforée offre un excellent drainage et réduit la présence d'eau. Le système de cales de roues amovibles du tapis S10000 permet d'ajuster de manière flexible la hauteur des cales de roues selon le modèle du véhicule.

\n

Grâce à l'assistance technique et aux services dédiés d'Intralox, chaque étape de l'installation s'est déroulée dans les meilleures conditions possibles. Les experts Intralox ont effectué trois visites de planification de projet à l'usine de Rayong, afin de comprendre parfaitement l'application et les exigences liées au convoyeur. Ils ont également réalisé une étude complète du convoyeur pour vérifier ses performances et facteurs de sécurité, comme le mouvement dynamique et la résistance du tapis. Intralox a fourni une assistance complète à l'usine lors de la conception, l'installation et la mise en service en traduisant des instructions de conception conséquentes et en envoyant trois ingénieurs sur site.

\n

Résultats

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Depuis son installation, la solution S10000 d'Intralox continue d'optimiser l'usine de GM. Le tapis Intralox fonctionne parfaitement, sans à-coups et offre un engrènement des pignons amélioré, même à pleine capacité. Le tapis ultra-résistant allié aux cales de roues robustes pousse en toute simplicité les véhicules sur le convoyeur, éliminant ainsi le besoin de main-d'œuvre pour conduire les véhicules sur le tapis. En outre, le tapis Intralox n'a nécessité aucune maintenance depuis son installation.

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