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Objectifs du client

\n

Depuis plus de 50 ans, Gedik Piliç est l'un des plus grands industriels de la volaille sur le marché turc. En 2013, la société a ouvert une nouvelle usine de transformation du poulet à la pointe de la technologie dans la ville d'Uşak. Dès le départ, l'hygiène était une priorité. Les responsables de l'usine ont installé toute une gamme de bandes lisses traditionnelles sur l'ensemble du site. Ils ont également installé deux tapis de test ThermoDrive d'Intralox dans les zones de refroidissement et de découpe des abats.

\n

Après un an de test, les responsables de Gedik Piliç ont conclu que les tapis ThermoDrive avaient largement dépassé les bandes lisses sur plusieurs plans. Les tapis ThermoDrive étaient beaucoup plus faciles à nettoyer et à entretenir, beaucoup moins sujets au déraillement et n'entraînaient aucun risque de fissure ou d'effilochage du tapis. Des tests microbiens ont révélé d'excellents résultats, non seulement pour les tapis ThermoDrive, mais également pour les produits en contact avec ces tapis.

\n

Intervention d'Intralox

\n

Conscients des performances des tapis de test, les responsables de Gedik Piliç ont commencé à examiner de plus près la technologie ThermoDrive. Ils ont remarqué que sa conception hygiénique facilite le nettoyage, le raclage et l'utilisation, et que sa surface thermoplastique homogène protège contre les bactéries. Avec leurs besoins de maintenance réduits et leur capacité à fonctionner à basse température, les tapis ThermoDrive sont adaptés à toutes les zones de l'usine, notamment les zones difficiles telles que les zones de réfrigération et de découpe des abats.

\n\n

En 2015, les responsables de l'usine ont commencé à travailler en étroite collaboration avec Intralox pour convertir davantage de convoyeurs en tapis ThermoDrive. Les ingénieurs d'Intralox ont consulté le personnel de Gedik Piliç concerné afin de concevoir des convoyeurs faciles à nettoyer, hygiéniques et performants. L'équipe d'Intralox a également aidé les responsables de l'usine à modifier les installations et a formé l'équipe de maintenance de l'usine à des techniques de raccordement appropriées.

\n

Résultats

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Gedik Piliç a transformé tous les convoyeurs en contact direct avec les denrées alimentaires de son usine Uşak (plus de 70 au total) en tapis ThermoDrive. Le temps consacré au nettoyage de ces convoyeurs a été réduit de 50 % et les résultats des tests de prélèvement se sont considérablement améliorés, tout comme la qualité des produits. Les tapis ThermoDrive se sont avérés exceptionnellement faciles à entretenir, même dans les zones de réfrigération et de découpe des abats, et aucun remplacement n'a été nécessaire. La productivité globale de l'usine a fortement augmenté et les clients sont très satisfaits de la qualité et de la durée de conservation des produits Gedik Piliç.

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